The 600 Group (UK,
5251R9N7;
website)
has announced it is winding down and will eliminate outsourcing production to China.
The company said despite continued efforts, even well-developed sources there have been unable to attain the
necessary levels of quality and consistent delivery. In addition, 600 has suffered from rising
warranty claims tied to its China-sourced components -- claims which are both expensive and negatively
impact key customer relationships.
600 Group's long-term primary partner in China had been Dalian Machine Tool Group.
Originally founded in 1834, 600 Group is now the UK's largest machine tool manufacturer. In addition,
the company operates an international group of engineering companies with 20 locations
worldwide, primarily involved in the manufacture and distribution of machine tools, industrial lasers and
other engineering products.
600 Group's Gamet Bearing division (
website)
is the UK's largest manufacturer of high-precision tapered roller and machine tool bearings where
applications include lathes, machining centers and precision grinders.
Gamet manufactures super precision tapered roller bearings; single-row, double-row
and constant preload versions; angular contact ball bearings; precision roller assemblies for
metal rolling, metalfinishing and high-precision conveyors; ballscrew support cartridges, blocks and
bearings; precision rotating centers for lathes and turning machines.
In addition to its traditional machine tool bearing lineup, Gamet is now targeting other
industries where precision bearings are key components.
Bearings are available in sub-micron precision, with ID radial runout within 0.5 microns, and
assembled axial runout within 3 microns.
It recently ramped up production of large bore industrial bearings, up to 550mm ID and
680mm OD. Target markets for the large bore bearings are precision machine tools, oil and gas industry,
grinding and turning machines, printing presses, and steel production. It is also moving into the
market for bearings used in wind power generation equipment.
Concurrent with its China decision, 600 Group is now in the midst of reviewing and restructuring its
entire supply chain, said David Norman, the CEO appointed in August 2008 to replace Andrew Dick.
Mr. Dick is credited with bringing 600 Group back from the brink of disaster, but was also
instrumental in the company's ill-fated deep dive into Chinese sourcing.
Mr. Norman said: "At the time of my appointment in August, it was clear that both
the cost infrastructure of the Group and the machine tools' supply chain were in need of
urgent attention. Considerable action has subsequently been taken and continues to be required
to effect transformational change within the Group's operations, whilst concurrently
taking additional defensive actions in light of depressed market conditions."
600 Group will also be simplifying its management and product structure to better
focus on customers and product quality. A single team will be handling product development and sourcing,
while another team handles sales and marketing. Focus will shift to offering customers access to the
entire range of 600 Group branded products -- Electrox,
Pratt Burnerd, Colchester-Harrison, and Gamet Bearings.
While the company said it has invested heavily in trying to source competitively from China, both in
terms of product quality and cost, its partners there are unable to meet 600's exacting levels of
performance and quality. In addition, the continuing problems with warranty
claims related to China-sourced products have become a serious competitive issue for 600 Group.
Returning to its UK manufacturing base, 600 is making major investments there.
Mr. Norman said: "We will increasingly be going to market as a group rather than a collection of
companies. Central product management will control the Group's marketing strategy to
achieve maximum leverage of Group brands. The associated sales volume benefits will
drive our outsourcing arrangements in addition to strengthening our manufacturing base
in our three UK locations -- Heckmondwike, West Yorkshire; Colchester (home of Gamet Bearings), Essex;
and Letchworth in Hertfordshire."
Finally, addressing the economic situation now pounding industrial suppliers, Mr. Norman said: "There is still
a great deal of work to do but I believe that the Group will soon be in a position to take advantage
of any recovery as well as opportunities which may arise from the global downturn."