The new Defense Appropriations Bill, totaling USD $317.5 billion, includes
several provisions for funding MEMS-based bearing monitoring systems.
Microelectromechanical systems, or MEMS, are intelligent monitors which integrate
sensors, microactuators
and micromotors on one computer microchip. MEMS components are smaller than
a speck of dust. Initial research into military applications of MEMS systems was
conducted by the U.S. Office of Naval Research.
In bearing monitoring applications, MEMS systems continuously measure temperature,
vibration, strain and angular rotation.
MEMS are becoming increasingly important pieces of military systems, monitoring the
condition, damage and serviceability on the individual component level. For
example, when a bearing starts to fail due to spalling, it begins to vibrate
and exhibit other operating characteristics which can be sensed, identified and
diagnosed by the microprocessor-based MEMS. A failure-alert system then allows corrective
action to be taken before the bearing fails and causes other problems or safety issues.
Widespread use of MEMS as intelligent condition monitors is a key component
of the U.S. military's transition from time-based maintenance (per aircraft flight
hour, for example) (TBM) to condition-based maintenance (CBM). CBM is far more efficient
and less costly than TBM. As such, CBM is a key factor in the military's drive to
improve the availability of all its assets while at the same time lowering the overall
costs of ownership.
While MEMS are being retrofitted to many existing systems, they are in the basic design
specifications for most new equipment. For example, a fundamental design criteria for
the Joint Strike Fighter (JSF) is the
widespread use of MEMS - assuring the maximum service availability with the lowest
cost of operation and ownership.